News

Five major solutions for the production line of fully automatic electroplating equipment

Time:2024-11-15 08:13:41 Views:23

The entire process from the development, design, manufacturing, to sales of fully automated electroplating equipment production lines should be standardized, scientific, and institutionalized; Introducing assembly lines, by changing the production process and promoting rapid assembly line operations, not only improves production efficiency, but also reduces operating costs and enhances enterprise management efficiency. :
1. Adjust the load-bearing roller group. When the fully automatic electroplating equipment production line deviates in the middle of the entire conveyor, the position of the roller group can be adjusted to adjust the deviation; During manufacturing, the mounting holes on both sides of the roller group are machined into long holes for adjustment. The specific method is to lean towards which side, which side of the roller group moves forward in the forward direction, or the other side moves backward. If the upward deviation occurs, the lower part of the roller group should move to the left, and the upper part of the roller group should move to the right.
2. Install the self-aligning roller assembly. There are various types of self-aligning roller sets, such as intermediate shaft type, four-bar linkage type, vertical roller type, etc. The principle is to use blocking or roller rotation in the horizontal plane to block or generate lateral thrust, so as to automatically adjust the center of gravity and achieve the purpose of adjusting deviation. It is generally reasonable to use this method when the total length of the conveyor is short or when the leather wire runs in both directions, because shorter conveyors are more prone to deviation and difficult to adjust. It is best not to use this method for long conveyors, as the use of self-aligning roller sets will have a certain impact on their service life.
3. Adjust the position of the drive drum and the reversing drum. The adjustment of driving drum and reversing drum is an important part of deviation adjustment. Because a conveyor has at least 2 to 5 rollers, the installation position of all rollers must be perpendicular to the centerline of the conveyor length direction. If the deviation is too large, it will inevitably cause deviation. The overall method is similar to adjusting the roller group. If the head drum deviates to the right side of the drum, the right bearing seat should move forward. If the conveyor deviates to the left side of the drum, the left bearing seat should move forward. Correspondingly, the left bearing seat can also be moved backward or the right bearing seat can be moved backward. The adjustment method of the tail drum is exactly opposite to that of the head drum. After repeated adjustments until it reaches the ideal position, it is best to accurately install its position before adjusting the drive or reversing the drum.
4. Adjustment at the tension point. The adjustment of tension is a very important step in the adjustment of conveyor deviation. The two deflection rollers at the upper part of the heavy hammer tension should be perpendicular to the vertical line of gravity in addition to the length direction, ensuring that their axis centerlines are horizontal. When using spiral tensioning or hydraulic cylinder tensioning, the two bearing seats of the tensioning drum should translate simultaneously to ensure that the longitudinal direction of the drum axis is perpendicular. The specific adjustment method for deviation is similar to the adjustment at the drum.
5. It is more difficult to adjust the deviation of the conveyor running in both directions on the production line of full-automatic electroplating equipment than that of the one-way line. In specific adjustment, one direction should be adjusted first, and then another. When adjusting, carefully observe the relationship between the direction of movement and the tendency of deviation, and make adjustments one by one. The focus should be on the adjustment of the driving drum and the reversing drum, followed by the adjustment of the idler and the material dropping point. At the same time, it should be noted that the stress in the length direction of the cross-section should be uniform when vulcanizing the joint, and the stress on both sides should be as equal as possible when using chain traction

Message Us